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Rising!! Rising !! Rising !! Oil Price, Gas Price going up , What can we do? |
Industrial development growing up rapidly, pollution problems much more seriously, What can we do? |
Recently oil price going up, temperature effect, atmosphere temperature going up, and factory temperature also going up. Therefore, our company develops a series of sintering furnace products for precise casting: save fuel, environment protection, public security. Compared with old Sintering Furnace:Save Fuel: Old Sintering Furnace Combustion control system: ON / OFF controlThe ratio of Wind oil : No automatic control Resulting in not combustion air to cool the furnace bodyNew Improved Sintering Furnace : wisdom process temperature control system(control of manually and automatic ratio of wind to oil)
Advantage:1、①When shell molding enters the furnace, ventilation door will adjust bigger automatically and oil door will adjust smaller automatically. ②When temperature goes up, ventilation door will adjust bigger automatically and oil door will adjust bigger automatically. ③When it come to certain temperature , ventilation door will adjust smaller automatically and oil door will adjust smaller automatically. ④When it come to go beyond temperature, fuel will close automatically. ⑤When shell molding enters the furnace, ventilation door will adjust bigger automatically and oil door will adjust smaller automatically. 2、Our whole system can save 10 % to 30 % efficiency. For example, heavy oil: In Taiwan, one liter of heavy oil: NT$ 12 Heat value : 9,700 kcal / L Our Sintering furnace oil consumption ( Maximum): 40 L If two sintering furnaces , 80 L. One furnace oil consumption: 60 L / hour One furnace / each hour : cost NT$ 720 If 8 working hours , NT$ 720 X ( 8 hours ) = NT$ 5,760 If 24 working hours, NT$ 720 X ( 24 hours) =NT$ 17,280 Our new control system, one furnace, on the average, oil consumption, under 50 L / hour, so new control system can save 10 L / hour If 10 L / each furnace can save Nt$ 12 X 10 L = NT$ 120 If 24 working hours each day, NT$ 120 X 24= NT$ 2,880 / each day If 25 working days, it can save fuel charge. NT$ 2,880 X 25= 72,000 / each month NT$ 72000 X 12 = 864,000 / each year 3、The furnace body will prolong its lifespan because of no overheating. 4、Automatic public security:New Air Pressure electric insert furnace, wind wheel manual and automatic shock-proof ventilation door control, it can prolong the lifespan to furnace body and door. No danger of public security. Our company also develops new waste heat recovery system, if equipped with steam boiler and boiling water boiler for waste heat, It can recycle into steam boiling water. (Extra charge for this system) a) Waste Heat can recycle into steam: (1)for making drinking water (2)heat exchanging into hot wind (3)for lost wax furnace (4) produce 5 degrees Centigrade ice water together with injection ice and hot water maker (5)With Condense steamer generating electricity, waste heat converts into cool air for the following function. ①supply cool air for the precise cast room ②supply cool air for the wax –lost room of precise cast ③supply cool air for the office ④supply cool air for dormitory ⑤cool air to produce, no need “ freon”, reduce pollution b) Waste heat recycling into hot water: ①for bathing ②for boiler water preheating Waste heat recycling can reduce the heat from the chimney , the temperature of gas exit can reduce to 150 degrees centigrade, the furnace body temperature can reduce. And it can reduce the working environment temperature . It can increase the working efficiency. Waste heat can recycle the steam vapor value. Each furnace can reach to 300 to 600 kg / hr. we can get the 80% waste heat recycle efficiency. |
Precision casting is still one of the modern industries in our country. Up to now, all kinds of techniques concerned have been exceedingly advanced. The product has to go through many processes , from wax- shooting, cluster, paste-soaking, wax-stripping, sintering, pouring to shell- removing. Each process is related to the quality of product. Among them, sintering and pouring processes are particularly important and can not neglected, otherwise , the previous process and effort will be wasted in vain and the loss incurred will be great. |
The shell mold preheat furnace for the sintering furnace has to undertake the special characteristics: 1. temperature control 2. temperature rising period 3. distribution of heat 4. energy efficiency 5. working environment ( penetration of heat ) 6. success ratio of casting 7. lifespan of furnace 8. environment protection 9. duration of validity for maintenance The traditional furnace body structure was composed of combustion Chamber built of fire-resistance bricks, a set of burner and a pipe installed behind the furnace. It was operated in such a poor way that truly could not possess and bring the above capabilities and functions |
Our company has engaged in furnace body design and automatic control burner production for about thirty years.The shell mold preheat furnace designed and produced at the first stage was a revolutionary product to consumers as its temperature could be raised up to 1100 degrees Centigrade , and thus the success rate of castings was highly increased. Subsequently , due to demand for super thin castings and the shortening of time for dissolving iron and water in high frequency furnace , the need for higher temperature of shell mold preheat was very great. In view of the fact and demand, our company successfully invented the highly efficient furnace bodies equipped with 1300-1370 degrees Centigrade. We have had the experience of making 600 different kinds of furnaces. Our company owns a group of professional people specialized in combustor production, automatic control, cold work of iron plate, brick laying and furnace body design. We produce our products thoroughly on our own, so we are free of troubles of having production on commission. We are sure that you can trust our capacity and after –service . Because of oil price going up, our company already develops new furnace saving 20% to 30 % fuel than old style furnaces. For example, TJ-06 : 1200 mm( depth) , 2600mm ( width0 Oil consumption: 30 to 40 Liters ( per hour) ( from the second furnace) temperature : 1200 degrees Centigrade Maximum temperature,: 1450 degrees Centigrade Through our furnace, you can increase the production capacity and reach “ environment protection, fuel saving.” You can increase the best competition in the market. |
TJ-01 Economic Shell Mold Preheat Furnace |
TJ-02 Highly Efficient Shell Mold Preheat Furnace |
TJ-03 Highly Efficient Shell Mold Preheat Furnace |
● Fuel: gas, heavy oil, diesel |
●Fuel: gas, heavy oil, diesel |
● Fuel: gas, heavy oil, diesel |
● 800 to 1100 degrees Centigrade |
●800 to 1450 degrees Centigrade |
● 800 to 1450 degrees Centigrade |
● Heat recovery installment |
● Heat recovery installment |
● Heat recovery installment |
● Furnace Body & Furnace Crown Combined Type |
● Furnace Body & Furnace Crown Combined Type |
● Furnace Body & Furnace Crown Combined Type |
● Exhaust exhaled from Furnace Bottom |
● Exhaust exhaled from Furnace Bottom |
● Exhaust exhaled from Furnace Bottom |
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TJ-05 Highly Efficient Radiative Shell Mold Preheat Furnace |
TJ-06 Cart type Highly Efficient Shell Mold Preheat Furnace |
TJ-06 Combined Highly Efficient Shell Mold Preheat Furnace |
● Fuel: gas, heavy oil, diesel | ● Fuel: gas, heavy oil, diesel | ● Fuel: gas, heavy oil, diesel |
●800 to 1370 degrees Centigrade | ● 800 to 1450 degrees Centigrade | ● 800 to 1300 degrees Centigrade |
● Heat recovery installment | ● Heat recovery installment | ● Heat recovery installment |
● Furnace Body & Furnace Crown Combined Type | ● Furnace Body & Furnace Crown Combined Type | ● Furnace Body & Furnace Crown Combined Type |
● Exhaust exhaled from Furnace Bottom | ● Exhaust exhaled from Furnace Bottom | ●內部空間 : 寬2600m/m深1200m/m |
I Speific ations |
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使用 溫度 |
燃燒 能力 |
熱回收 能力℃ |
溫度表 |
熱電偶 |
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透浦 風車 |
燃燒機 |
電源 |
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TJ-01 |
ON-OFF |
800~1100℃ |
10~40 |
200 |
1200℃ |
CA |
2KW |
3HP |
全功能 |
220V三相 |
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瓦斯燃燒機 |
依客戶指定 |
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TJ-02 |
ON-OFF |
800~1450℃ |
10~40 |
250 |
1600℃ |
PR |
2KW |
3HP |
全功能 |
220V三相 |
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三段式 |
瓦斯燃燒機 |
依客戶指定 |
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TJ-03 |
ON-OFF |
800~1450℃ |
10~40 |
300 |
1600℃ |
PR |
2KW |
5HP |
全功能 |
220V三相 |
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三段式 |
瓦斯燃燒機 |
依客戶指定 |
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TJ-05 |
ON-OFF |
800~1450℃ |
10~40 |
300 |
1600℃ |
PR |
2KW |
5HP |
全功能 |
220V三相 |
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三段式 |
瓦斯燃燒機 |
依客戶指定 |
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TJ-06台車 |
ON-OFF |
800~1450℃ |
10~40 |
250 |
1600℃ |
PR |
2KW |
5HP |
全功能 |
220V三相 |
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三段式 |
瓦斯燃燒機 |
依客戶指定 |
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TJ-06合壁 |
ON-OFF |
800~1450℃ |
10~40 |
250 |
1600℃ |
PR |
2KW |
5HP |
全功能 |
220V三相 |
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三段式 |
瓦斯燃燒機 |
依客戶指定 |
Three –step Automatic Temperature Control |
ON-OFF Automatic Temperature Control |
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